Since 1989 Sales Direct 505-220-1401
30 Year Anniversary
Weeke Optimat ABD 100 CNC Drill and Glue and Dowel Insertion Machine Price Sold
Delivery on Flatbed Truck Available, Call for Price
Weeke Drill and
Dowel Inserter,
Model ABD 100
Weeke’s model ABD 100 is
designed for small and large capacity horizontal drilling, gluing, and
dowel insertion. The ABD 100
is produced by skilled technicians with a long tradition for excellence
in engineering and machine building.
The Model ABD 100 is built on a heavy-duty base with welded steel construction. The main horizontal beam of the machine holds the carriage for the boring spindle and insertion device, as well as the hopper that feeds the dowel driver.
There are two separate workstations on the machine capable of processing two parts independently (left-hand and right-hand), or one large part. The machine has one set of CNC controlled processing aggregates with horizontal drilling and dowel driving capabilities.
The processing aggregates are positioned via
precision gear rack in the
X-axis. Height adjustment of
the processing aggregates is done manually.
Machine
Operating Sequence
The CNC program is selected at the PC control on the machine. Parts are then manually loaded and positioned against the machine backstops. Once parts are positioned, there is a work piece clamp, activated by foot pedal, which comes down on top of the piece at each station. The panel support beams and clamps are PVC coated to protect the work piece.
Once the parts are loaded and clamped, a cycle start button is activated. The drilling and dowel insertion then takes place. After this, the mechanical clamp is released, and parts are manually removed from the machine.
Basic Machine
- Solid steel frame execution
- Positioning of the axis in X-direction
- Toothed rack drive in X-direction
- Digital AC-servo motors
- Z-adjustment manually
- Y-adjustment manually
- Support table with a left and right side stop as well as a rear stop bar
- Center stop pneumatically lowerable manual control by (selection) switch
- Four (4) clamping cylinders from above, manually adjustable
- Automatic central lubrication
CE-Safety and Protection Services
- Safety fence in the lateral and rear area
Panel Dimensions
Length: Maximum 1250 mm
Minimum 20 mm
Width: Maximum 800 mm
Minimum 50 mm
Thickness: Maximum 60 mm
Minimum 10 mm
Equipment
- Horizontal drilling aggregate with one (1) spindle
- One (1) doweling tool (in 32 mm distance from the drilling spindle)
- Glue injector with adjustable glue amount
- Glue flow control
- Standard dowel dimensions: 8 x 30 mm; 8 x 35 mm
- Vibrating hopper for automatic dowel feeding
Documentation
Documentation in printed form and as CD-ROM including spare parts catalogue and wiring diagram.
Paint
Grey RDS 240 80 05.
Central Dust Extraction
For connection details please refer to the technical data sheet.
Power Control PC85T
Modern control system with bases on Windows PC.
Hardware:
- PLC control according to international standard IEC 61131
- Operating system Windows XP (US) embedded
- PC with minimum 2 GHz and 512 Mbyte RAM
- 17 inch TFT-flat screen
- 1 hard disk with minimum 40 GByte
- 3 ½ inch diskette drive
- CD-RW drive for reading and writing of CD’s (no dust protection guarantee)
- USB connection at the operating panel
- Digital drive technique by fiber optic cable
- Decentral, digital fieldbus system
- Ethernet connection 10/100 MBIT RJ45 (without switch)
- Provision teleservice capability: Comprises the general provision of teleservice capability of the machine including modem and use of teleservice features within the guarantee period. After the guarantee period a corresponding teleservice contract has to be signed for the use of the teleservice.
- UPS (Interruption-Free Power Supply): Protects the computer against damages in case of mains interruption, overload and short circuit. In case of mains interruption the computer is powered down after one minute to avoid loss of data.
Software:
PC85T software package with graphical operations
programs:
- WoodWOP for graphical, dialogue-oriented generation of CNC-programs
- Graphical tool data base
- Production list administration
- CNC-operation
- Graphical presentation of work zones
- Clear text error messaging
- Schuler MDE Basic for machine data recording
Software Package for External PC:
- WoodWOP for graphical, dialogue-oriented generation of CNC-programs
Stiles Link Rite:
-
Stiles Link Rite takes the source files and split them to route
information to different machining centers and horizontal or vertical
boring equipment based on the tooling available on the machine.
Barcode Software (Barcode Control)
The barcode
control is prepared for connection to a barcode reader of Datalogic.
Software to
read a barcode via the serial interface. The software allows for the
following
individual adaptation of the barcode information:
- Program
name
- Place
number
- Modus for
two places at the same time, e.g. for alternating processing
The barcode
can additionally include up to four variables (5-digit, in 1/10 mm).
When using variables the new NC-program is automatically generated after
scanning through the production list.
Further
functions:
- Creating
of production lists with help of the barcode, additionally a rated value
can be passed on in the barcode.
-
Connection of the barcode software to the project manager.
An imported project which includes the barcode for this part as
an index can be processed with the barcodes irrespective of the sequence
in the production list.
- Support
and vacuum cup positioning can be displayed as a graphic or optional as
a
laser
projection.
Technical Specifications
supported work piece length |
min. max. |
20 mm 1250 mm |
(25/32”) (49") |
work piece width |
min. max. |
50 mm 800 mm |
(1.97") (31-1/2") |
work piece thickness |
min. max. |
10 mm 60 mm |
(13/32") (2.36") |
horizontal spindle |
|
1 |
|
total length of drill bit |
|
70 mm |
|
dowel driver |
|
1 |
|
dowel diameter |
|
8 mm |
|
dowel length |
|
30 mm/35 mm |
|
tolerances required for wooden dowels |
|
|
|
dowel length |
|
+/- 1 mm |
|
dowel diameter |
|
+\- 0.2 mm |
|
dowel projection |
fixed according to dowel length |
||
dowel adhesive |
Glue (Water with pre-glued dowels) |
||
CNC control |
PC-based with WoodWOP programming |
||
length of machine |
|
2250 mm |
(88") |
width of machine |
|
1880 mm |
(76.8") |
height of machine |
|
2540 mm |
(100") |
approx. weight of machine |
|
2200 kg |
(4850 lbs) |
Electrical
|
|||
Operating Voltage |
208/480 Volts / 3 Phase / 60 Hz |
||
Amperage Service |
35/16 Amps @ 208/480 Volts |
||
Control Voltage |
24 Volt
|
||
Total Connected Load |
7.7 kW |
||
Dust Extraction |
|||
Connection Size(s) |
80 mm |
|
|
Air Velocity (minimum) |
30 m/sec |
98 ft/sec |
|
Static Pressure |
Minimum 3440 Pascal |
|
|
Air Volume |
550 m3/h |
323 cfm |
|
Compressed Air
|
|||
Connection Size(s) |
R 1/2 in |
|
|
Pressure Required |
100 psi |
6 bar |
|
Consumption / Volume |
20 N/L/workpiece |
.706 cfm/workpiece |
|
Ambient Temperature
|
|||
Operating Range |
35° C (max) |
95° F (max) |
|
Foundation Requirement
|
|||
Concrete Thickness |
200 mm (min.) |
8 in (min.) |
|
Voltage supplied must not fluctuate in excess of +/- 5 % of its stated value. Voltage must be balanced phase-to-phase and phase-to-ground.
Note: The stated values are only applicable to the machine as specified. Adding or deleting optional equipment may change service connection requirements.